Above ground

Explore mining products that improve asset reliability, modernize aging systems, and support critical resource delivery.

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OVERVIEW

Simplify mining infrastructure delivery

Bentley helps connect mining plant, transport, and tailings data to improve asset reliability and critical resource delivery.

Design

Create intelligent, data-rich, and shareable 3D models that provide a clear vision for the entire project team, ensuring buy-in from the very beginning.

Design high-capacity haul roads and bridges that support heavy mining equipment, improve safety, and reduce lifecycle costs. 

Perform slope stability and seepage analysis to safely design above-ground tailings storage facilities. 

Develop coordinated 3D plant and piping designs to optimize mineral processing and safety.

Design water, power, and utility infrastructure that supports reliable mining operations and future growth.

Build

Bring your project to life by visualizing the construction sequence in advance. Integrate schedules with 3D models to solve issues proactively for a safer, more efficient build.

Link 3D infrastructure designs with time schedules to sequence complex plant and rail builds without delays. 

Use reality modeling to monitor construction progress and improve project visibility across mining sites.

Centralize design documents and specifications to keep process, civil, and power engineering teams aligned. 

Operate

Optimize daily performance with real-time data from your asset. Make smarter, data-driven decisions that’ll help ensure it operates reliably.

Monitor tailings performance with connected IoT sensor data and digital infrastructure intelligence.

Manage surface runoff, active pit dewatering, and compliant water discharge systems to improve operational efficiency and regulatory compliance. 

Use digital twins to monitor plant performance, throughput, asset health, and operational conditions.

Track and manage train signaling, corridor conditions, and power supply to ensure smooth ore transport to port. 

Maintain

Extend the life of your asset using a digital twin. Remotely monitor real-time conditions to identify problems before they occur, improving safety and long-term reliability.

Analyze sensor data to predict failure in crushers, conveyor systems, and pumps to reduce downtime and improve plant reliability. 

Inspect and monitor road wear, tunnel structures, and bridge integrity to ensure safe, continuous haulage. 

Monitor settling, erosion, and environmental impact of storage facilities over long-term post-closure phases. 

Solutions

Mining solutions for every phase

Process plants

Accelerate mineral processing plant delivery and increase operational uptime to boost yield, secure sites, and eliminate costly delays.

  • Intelligent 3D model of a process plant unit, including piping and equipment, designed in OpenPlant Modeler.

    OpenPlant Modeler

    Starting at

    $5,839.00 USD

    3D plant design and modeling software

  • Detailed 3D structural model in ProStructures featuring both concrete and steel elements.

    ProStructures

    Starting at

    $9,536.00 USD

    Steel and concrete design and detailing software

  • ProjectWise

    Starting at

    $312.00 USD

    Infrastructure project delivery software

    • Design
    • Build
  • Multi-disciplinary BIM model of a transportation hub in OpenBuildings Designer, showcasing its computational design capabilities.

    OpenBuildings Designer

    Starting at

    $3,844.00 USD

    Building design and energy analysis software

  • A 3D model of a piping system in AutoPIPE, with stress levels shown in different colors.

    AutoPIPE

    Starting at

    $4,575.00 USD

    Advanced pipe stress analysis software

  • Asset reliability dashboard in AssetWise Reliability showing performance KPIs and active alarms for an oil and gas facility.

    AssetWise Reliability

    Contact Us

    Asset performance management and reliability software

Tailings storage facilities

Strengthen geotechnical stability and proactively monitor dam conditions to safeguard the environment and maintain strict compliance. 

  • A classified point cloud of a highway in iTwin Capture WorkSuite, with assets like signs and guardrails highlighted in different colors.

    iTwin Capture WorkSuite

    Starting at

    $5,000.00 USD

    Reality data management, processing, and analysis product suite

  • A comprehensive 3D digital twin model of an urban landscape and transportation network rendered in the iTwin Experience visualization platform.

    iTwin Experience

    Contact Us

    Cloud-based Infrastructure digital twin software

    • Design
  • Digital twin of a power plant in iTwin IoT visualizing real-time subsurface and asset performance data from IoT sensors.

    iTwin IoT

    Contact Us

    Cloud-based IoT monitoring platform for infrastructure

  • A 3D conceptual site model of a commercial development featuring parking lot layouts, building pads, and grading visualization in OpenSite Designer.

    OpenSite Designer

    Starting at

    $3,168.00 USD

    Building design and energy analysis software

Roads

Elevate haul road design and proactive maintenance to expedite material transport, protect drivers, and drive down operating expenses.

  • Detailed 2D design plan of a highway overpass and intersection created in OpenRoads Designer

    OpenRoads Designer

    Starting at

    $7,226.00 USD

    Road design software

    • Design
  • Conceptual road and bridge design created in OpenRoads ConceptStation and visualized in a real-world context.

    OpenRoads ConceptStation

    Starting at

    $4,656.00 USD

    Road and bridge concept design software

    • Design
  • 4D construction model in SYNCHRO showing cranes installing a new bridge section over a railway

    SYNCHRO 4D

    Starting at

    $4,980.00 USD

    4D construction planning and performance tracking software

    • Build
  • City-scale 3D reality mesh created in iTwin Capture Modeler to produce a digital twin.

    iTwin Capture Modeler

    Contact Us

    Reality modeling and context capture software for digital assets

    • Design
  • Digital twin of a power plant in iTwin IoT visualizing real-time subsurface and asset performance data from IoT sensors.

    iTwin IoT

    Contact Us

    Cloud-based IoT monitoring platform for infrastructure

  • MicroStation interface showing a 3D model of a control tower.

    MicroStation

    Starting at

    $2,656.00 USD

    Infrastructure CAD software for 2D and 3D design

    • Design

Rail

Engineer robust heavy-haul rail networks that deliver continuous, high-capacity ore transport and reduce long-term lifecycle costs.

  • Detailed 3D model of a rail yard designed in OpenRail Designer, showing track, catenary, and freight operations.

    OpenRail Designer

    Starting at

    $9,383.00 USD

    A complete modeling environment for rail network design, from concept to operations.

  • Conceptual rail design created in OpenRail ConceptStation and visualized in a real-world context.

    OpenRail ConceptStation

    Starting at

    $6,101.00 USD

    Conceptual rail design and 3D visualization software

  • 4D construction model in SYNCHRO showing cranes installing a new bridge section over a railway

    SYNCHRO 4D

    Starting at

    $4,980.00 USD

    4D construction planning and performance tracking software

    • Build
  • A linear analytics dashboard in AssetWise Linear Analytics, displaying synchronized charts of railway track geometry and condition data.

    AssetWise Linear Analytics

    Contact Us

    Rail asset analytics and linear decision support software

  • Digital twin of a power plant in iTwin IoT visualizing real-time subsurface and asset performance data from IoT sensors.

    iTwin IoT

    Contact Us

    Cloud-based IoT monitoring platform for infrastructure

  • MicroStation interface showing a 3D model of a control tower.

    MicroStation

    Starting at

    $2,656.00 USD

    Infrastructure CAD software for 2D and 3D design

    • Design

Bridges & tunnels

Unite civil, structural, and geotechnical modeling to prevent costly field surprises and fast-track critical infrastructure delivery. 

  • A classified point cloud of a highway in iTwin Capture WorkSuite, with assets like signs and guardrails highlighted in different colors.

    iTwin Capture WorkSuite

    Starting at

    $5,000.00 USD

    Reality data management, processing, and analysis product suite

  • Multi-disciplinary BIM model of a transportation hub in OpenBuildings Designer, showcasing its computational design capabilities.

    OpenBuildings Designer

    Starting at

    $3,844.00 USD

    Building design and energy analysis software

  • Detailed 3D structural analysis of a tunnel lining designed in OpenTunnel Designer.

    OpenTunnel Designer

    Starting at

    $7,539.00 USD

    Tunnel design software

    • Design
  • Bentley Infrastructure Cloud interface, displaying a global map and project management dashboard.

    Bentley Infrastructure Cloud

    Contact Us

    Infrastructure delivery and performance software

    • Design
    • Build
    • Operate
    • Maintain
  • ProjectWise

    Starting at

    $312.00 USD

    Infrastructure project delivery software

    • Design
    • Build
  • 4D construction model in SYNCHRO showing cranes installing a new bridge section over a railway

    SYNCHRO 4D

    Starting at

    $4,980.00 USD

    4D construction planning and performance tracking software

    • Build

Energy

Modernize mine power grid and substation planning to guarantee resilient energy distribution, advance electrification, and shrink emissions. 

  • A detailed 3D model of an electrical substation showing all major equipment and structures

    OpenUtilities Substation

    Starting at

    $11,824.00 USD

    Electrical substation 3D design software

  • EasyPower software output demonstrating single-line diagram analysis connected to a generated high-visibility orange Warning Arc Flash Hazard label with specific safety parameters and boundaries.

    EasyPower

    Starting at

    $1,165.00 USD

    Power system analysis software

  • Utility network design and asset management within a residential area shown in OpenUtilities Designer.

    OpenUtilities Designer

    Contact Us

    Utilities network design software for electric distribution

  • An advanced offshore wind turbine monopile foundation model demonstrating lateral load analysis and geotechnical design optimizations in PLAXIS Monopile Designer.

    Promis.e

    Starting at

    $5,300.00 USD

    Intelligent electrical design and modeling software

Water

Master complex mine water systems to optimize dewatering performance, mitigate flood hazards, and confidently meet discharge mandates.

  • OpenFlows Water distribution modeling software

    OpenFlows Water

    Starting at

    $1,021.00 USD

    Model and design efficient water distribution systems.

  • Hydraulic modeling in OpenFlows Sewer showing urban flooding simulation from a sewer system.

    OpenFlows Sewer

    Starting at

    $1,021.00 USD

    Sewer system modeling, analysis, and design software

  • Split-screen flood simulation in OpenFlows FLOOD showing urban street runoff flow paths on the left and a 3D blue water flood overlay next to building models on the right.

    OpenFlows FLOOD

    Starting at

    $16,785.00 USD

    Flood simulation and forecasting software

  • OpenFlows WaterSight map showing a water network with real-time sensor data and alerts in a highlighted zone

    OpenFlows WaterSight

    Contact Us

    Water network digital twin and analytics software

Without using iTwin Capture and OpenRoads Designer, it is difficult to imagine the possibility of designing the multistage construction sites, on-site engineering works, roads, and highway spirals.

– Andrey Aksyonov, Director of Information, Modeling Department, AAEngineering Group

USER STORIES

Real stories, real users

Gold plant delivered early, saving $2M

AAEngineering used Bentley OpenPlant and iTwin Capture to design and deliver a gold plant ahead of schedule at the Dzhamgyr mine.

A digital twin of AAEngineering Group's gold ore processing plant, visualized within its remote, mountainous terrain in Kazakhstan.

Digital twin enables proactive tailings monitoring

OceanaGold chose Bentley iTwin IoT and Seequent software to build a live digital twin, shifting to proactive tailings dam management.

3D geotechnical model of OceanaGold's tailings storage facility, showing multiple analysis cross-sections used for risk management and stability assessment.

Open technology saves CNY 117 Million on plant

SAMI used Bentley ProjectWise and SYNCHRO 4D to coordinate a large-scale aluminum facility at a bauxite mine in Guinea.

A 3D digital model of the Hoa Phat alumina refinery in Vietnam, designed by Shenyang Aluminum and Magnesium Engineering and Research Institute (SAMI).

FAQS

Find answers

While Bentley optimizes above-ground infrastructure, Seequent, The Bentley Subsurface Company, manages everything below it. Seequent provides industry-leading geoscience software to help mining teams model ore bodies, analyze geological structures, and manage geotechnical risks. Together, Bentley and Seequent deliver seamless, end-to-end capabilities from the deep subsurface to surface facilities. Learn more about Seequent mining geoscience software.

Digital twins create a live, 3D replica of your physical mine infrastructure by connecting sensor data, engineering models, and operational systems. This allows operators to visualize asset performance in real time, monitor structural health, and make proactive decisions that reduce downtime and improve safety. Learn more about Bentley digital twins

Managing tailings dams requires continuous geotechnical monitoring and stability analysis. Bentley and Seequent software combine 3D geological modeling, slope stability analysis, and real-time IoT sensor data. This provides early warnings of pressure changes or structural shifts, preventing catastrophic failures and ensuring environmental compliance. Read our IoT condition monitoring eBook for details.

Bentley provides a comprehensive suite of software for above-ground mining infrastructure. For process plants, OpenPlant, ProStructures, and OpenBuildings Designer are used. Transportation and haul roads rely on OpenRoads and OpenRail Designer. Water and energy infrastructure are managed using OpenFlows and OpenUtilities. Construction and asset management are supported by SYNCHRO 4D, AssetWise, and the iTwin platform for digital twins, ensuring efficient design, build, and operations. 

Above-ground mining relies on continuous, heavy-haul transport. Specialized civil design software ensures that haul roads, heavy rail networks, and bridges can withstand extreme payloads. Software like OpenRoads Designer and OpenRail Designer optimize route alignments, improve grade planning, and enable proactive maintenance, significantly lowering operational costs and fleet wear. See our transportation industry page for more info. 

Effective water management is critical to prevent pit flooding and ensure compliance. Our hydraulic software allows mines to model complex dewatering systems, simulate surface runoff, and design reliable high-pressure water supply networks. Real-time digital twins help detect leaks and optimize pump performance, safeguarding operations and the surrounding ecosystem. Check our water industry page for details. 

Mining operations demand immense, reliable energy. Bentley provides industry-standard software to design robust overhead transmission lines, on-site substations, and efficient electrical distribution networks. These tools perform crucial hazard analyses and optimize grid layouts, accelerating mine electrification and ensuring safe, uninterrupted power to process plants. Visit our energy industry page to learn more. 

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