
OpenPlant Modeler
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3D plant design and modeling software
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OVERVIEW
Create intelligent, data-rich, and shareable 3D models that provide a clear vision for the entire project team, ensuring buy-in from the very beginning.
Design high-capacity haul roads and bridges that support heavy mining equipment, improve safety, and reduce lifecycle costs.
Perform slope stability and seepage analysis to safely design above-ground tailings storage facilities.
Develop coordinated 3D plant and piping designs to optimize mineral processing and safety.
Design water, power, and utility infrastructure that supports reliable mining operations and future growth.
Bring your project to life by visualizing the construction sequence in advance. Integrate schedules with 3D models to solve issues proactively for a safer, more efficient build.
Link 3D infrastructure designs with time schedules to sequence complex plant and rail builds without delays.
Use reality modeling to monitor construction progress and improve project visibility across mining sites.
Centralize design documents and specifications to keep process, civil, and power engineering teams aligned.
Optimize daily performance with real-time data from your asset. Make smarter, data-driven decisions that’ll help ensure it operates reliably.
Monitor tailings performance with connected IoT sensor data and digital infrastructure intelligence.
Manage surface runoff, active pit dewatering, and compliant water discharge systems to improve operational efficiency and regulatory compliance.
Use digital twins to monitor plant performance, throughput, asset health, and operational conditions.
Track and manage train signaling, corridor conditions, and power supply to ensure smooth ore transport to port.
Extend the life of your asset using a digital twin. Remotely monitor real-time conditions to identify problems before they occur, improving safety and long-term reliability.
Analyze sensor data to predict failure in crushers, conveyor systems, and pumps to reduce downtime and improve plant reliability.
Inspect and monitor road wear, tunnel structures, and bridge integrity to ensure safe, continuous haulage.
Monitor settling, erosion, and environmental impact of storage facilities over long-term post-closure phases.
Solutions
Accelerate mineral processing plant delivery and increase operational uptime to boost yield, secure sites, and eliminate costly delays.
Strengthen geotechnical stability and proactively monitor dam conditions to safeguard the environment and maintain strict compliance.
Elevate haul road design and proactive maintenance to expedite material transport, protect drivers, and drive down operating expenses.
Engineer robust heavy-haul rail networks that deliver continuous, high-capacity ore transport and reduce long-term lifecycle costs.
Unite civil, structural, and geotechnical modeling to prevent costly field surprises and fast-track critical infrastructure delivery.
Modernize mine power grid and substation planning to guarantee resilient energy distribution, advance electrification, and shrink emissions.
Master complex mine water systems to optimize dewatering performance, mitigate flood hazards, and confidently meet discharge mandates.
Without using iTwin Capture and OpenRoads Designer, it is difficult to imagine the possibility of designing the multistage construction sites, on-site engineering works, roads, and highway spirals.
USER STORIES
Events & Updates
FAQS
While Bentley optimizes above-ground infrastructure, Seequent, The Bentley Subsurface Company, manages everything below it. Seequent provides industry-leading geoscience software to help mining teams model ore bodies, analyze geological structures, and manage geotechnical risks. Together, Bentley and Seequent deliver seamless, end-to-end capabilities from the deep subsurface to surface facilities. Learn more about Seequent mining geoscience software.
Digital twins create a live, 3D replica of your physical mine infrastructure by connecting sensor data, engineering models, and operational systems. This allows operators to visualize asset performance in real time, monitor structural health, and make proactive decisions that reduce downtime and improve safety. Learn more about Bentley digital twins.
Managing tailings dams requires continuous geotechnical monitoring and stability analysis. Bentley and Seequent software combine 3D geological modeling, slope stability analysis, and real-time IoT sensor data. This provides early warnings of pressure changes or structural shifts, preventing catastrophic failures and ensuring environmental compliance. Read our IoT condition monitoring eBook for details.
Bentley provides a comprehensive suite of software for above-ground mining infrastructure. For process plants, OpenPlant, ProStructures, and OpenBuildings Designer are used. Transportation and haul roads rely on OpenRoads and OpenRail Designer. Water and energy infrastructure are managed using OpenFlows and OpenUtilities. Construction and asset management are supported by SYNCHRO 4D, AssetWise, and the iTwin platform for digital twins, ensuring efficient design, build, and operations.
Above-ground mining relies on continuous, heavy-haul transport. Specialized civil design software ensures that haul roads, heavy rail networks, and bridges can withstand extreme payloads. Software like OpenRoads Designer and OpenRail Designer optimize route alignments, improve grade planning, and enable proactive maintenance, significantly lowering operational costs and fleet wear. See our transportation industry page for more info.
Effective water management is critical to prevent pit flooding and ensure compliance. Our hydraulic software allows mines to model complex dewatering systems, simulate surface runoff, and design reliable high-pressure water supply networks. Real-time digital twins help detect leaks and optimize pump performance, safeguarding operations and the surrounding ecosystem. Check our water industry page for details.
Mining operations demand immense, reliable energy. Bentley provides industry-standard software to design robust overhead transmission lines, on-site substations, and efficient electrical distribution networks. These tools perform crucial hazard analyses and optimize grid layouts, accelerating mine electrification and ensuring safe, uninterrupted power to process plants. Visit our energy industry page to learn more.
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