• 1×600m2 Sintering Machine Phase-I Project - Tianjin MCC20 Construction Co.

    Tianjin MCC20 Construction Co., Ltd

    1×600m2 Sintering Machine Phase-I Project

    Shandong, China

Project Summary

Project
This CNY 729 million ferrous metallurgy project for Rizhao Steel Holding Group encompassed the construction of a sintering plant with a 600-square-meter machine that would become the largest single sintering machine in China. Covering 23,000 square meters, the project plans to produce 5.94 million tons of cold sinter annually. Working from an initial design based on a 2D model, Tianjin MCC20 Construction Co., Ltd was challenged to complete the project within a short construction cycle.

Solution
Since multiple engineering disciplines were involved in the construction and installation work, 3D BIM technology from Bentley was used to meet the project contract in terms of schedule, quality, safety, and cost, including the use of ProjectWise to facilitate information sharing and collaboration. The 3D modeling tools allowed visual and comprehensive evaluation of the process layout. The 3D model became the basis for 4D construction simulation and design of a relevant construction scheme.

Outcome
Using Bentley solutions, Tianjin MCC20 Construction shortened construction by 35 days, reduced project costs by CNY 4.5 million, and decreased the number of changes by 95% through clash detection and resolution. With a return on investment of 1,100%, this project exceeded projected social and economic milestones.

Software
Tianjin MCC20 Construction implemented Bentley’s ProjectWise collaboration platform to achieve the project goals within a short time-frame. The BIM toolset included AECOsim Building Designer, GEOPAK, MicroStation, Bentley Navigator, Bentley OpenPlant, ProjectWise, and Bentley Raceway and Cable Management. Using the Bentley platform helped standardize design management, simplify production, and shorten review cycles.
Outcome/Facts:
  • Technicians achieved a scheme success rate of 100%, quality pass rate of 100%, and one-time acceptance rate of 100%.
  • Bentley software helped to solve 140 design issues, reduce CNY 9.70 million in expenses and losses, and shorten the change response time.
  • ProjectWise enabled the design department at the home office and construction site to extract, acquire, upload, and publish relevant engineering information in real-time.
USER QUOTE:
  • “This project uses a variety of Bentley applications for 3D modeling and design optimization. The ProjectWise platform supports multi-user and multidiscipline collaboration, which greatly improves management efficiency, lowers management costs, and reduces the waste of resources. The software application and related services provide reliable guarantee for the smooth completion of this Sintering Project, and have changed the traditional model of construction organization and management.”

    Zhu Heng Vice General Manager and Chief Engineer Tianjin MCC20 Construction Co., Ltd